Rotary Doypacker – Premade Bag Filling Line (Rotary)
Overview:
Our Rotary Doypacker Premade Bag Filling Line offers an efficient, high-speed packaging solution designed for a wide range of products, including dry foods such as nuts and dried fruits. This system provides automated pouch handling, precise filling, and reliable sealing, ensuring optimal packaging performance.
System Components:
-
Vibrating Feeder
- Material: Stainless Steel SUS304
- Upper Hopper Volume: 75L
- Includes Vibrating Controller for smooth operation
- Power Supply: Single-phase 220V, 50Hz, 1.5kW
-
Z-Type Conveyor
- Material: Stainless Steel 304
- Buckets: Food-grade PP (1.8L capacity)
- Features:
- Transparent door for monitoring bucket levels
- Adjustable speed for enhanced flexibility
- Easily accessible doors for maintenance and cleaning
- Stainless Steel Electric Cabinet
- Power Supply: 220V, 50Hz, 1.5kW
-
Working Platform
- Material: Stainless Steel SUS304
- Anti-Skid Design with 3mm thick stainless steel ladder
- Dimensions: 2500(L) × 2500(W) × 1800-1900(H)
- Other Features: Sturdy stainless steel feet, guides, and square tube structure for durability and safety
-
14-Head Multihead Weigher
- Frame Material: Stainless Steel SUS316 for touchable surfaces
- Weigh Hopper Volume: 2500ml
- Weigh Range: 10g – 1500g
- Control System: Siemens PLC with touch screen interface
- Power Supply: AC220V, 50Hz/60Hz, 2kW
- Other Features:
- 99 pre-set product parameters for easy configuration
- Modular electronic boards for quick maintenance
- Waterproof design and robust HBM load cells
-
Rotary Doypacker
- Key Specifications:
- Materials in Contact with Product: Stainless Steel SUS304
- Pouch Size Range: Width: 100-210mm, Length: 100-300mm
- Packaging Speed: 35-40 bags/min (dependent on product and pouch characteristics)
- Power Supply: AC380V, 3-phase, 50Hz
- Sealing Style: Straight or net-type, adjustable between 10mm-15mm
- Filling Weight: Up to 500g
- Product Compatibility: Nuts, dried fruits, and other products with uniform density
Additional Features:
- Automatic Pouch Handling: The system automatically picks, opens, and fills the pouches with precision.
- Sealing & Nitrogen Flushing: The Doypacker integrates an air discharge device and nitrogen flushing to ensure optimal sealing and freshness.
- Hot Ribbon Printer: For printing up to three lines of date, lot, or batch codes.
- Centralized Lubrication System for easy maintenance and improved machine longevity.
- Vacuum Pump: Oil-free design to avoid contamination.
- Touchscreen Control Panel: For easy operation, allowing operators to adjust settings like pouch size and fill volume at the touch of a button.
Key Advantages:
- Versatile Pouch Compatibility: Can handle various pouch styles, including stand-up pouches and doypacks.
- Efficient & User-Friendly Operation: The intuitive control system minimizes setup time and maximizes productivity.
- Premium Quality Components: Manufactured with high-grade stainless steel and top-tier components from brands like Siemens, Omron, and Schneider, ensuring reliability and longevity.
- Enhanced Hygiene Standards: Designed for easy cleaning and maintenance to meet the highest food safety standards.
Technical Specifications:
- Temperature Regulator: Omron
- Main Motor: Taiwan Brand
- PLC/HMI: Siemens Germany
- Vacuum Pump: Orion Japan
- Pneumatic Elements: SMC Japan
- AC Contactor: Schneider, France
- Frequency Transformer: Danfoss
Applications:
- Ideal for filling: Nuts, dry fruits, powders, granules, sauces, juices, pastes, detergents, and other solid or liquid products.
- Packaging Solution: This system is perfect for filling and sealing stand-up pouches, offering superior shelf visibility and product protection.
Contact Us for More Information:
For further details on our Rotary Doypacker Premade Bag Filling Line, or to discuss your specific packaging requirements, please reach out to Total Food Machines:
Let us help you streamline your packaging process with our reliable, high-performance solutions.
